ST3 Starfleet Waiter Uniform – Required Materials

FABRIC

  • Burgundy jumbo spandex = 3 yards

The TWOK-era enlisted jumpsuits were actually double-layered; I believe the ST3 waiter uniforms probably were as well. If you wish to accurately replicate the weight and thickness of the screen-used uniforms, you’ll need twice as much fabric yardage.

Starbase 375 Logistics offers an excellent fabric bundle for the standard enlisted jumpsuits of the era; their burgundy spandex works great for the ST3 waiter uniforms as well:

SB375L enlisted jumpsuit fabric bundle - Star Trek Costume Guide
  • Black jumbo spandex = 1  yard

Again, if you wish to accurately replicate the weight and thickness of the original uniforms, double-layering the fabric means you’ll need twice as much.

Jumbo spandex, black (Spandex World) - Star Trek Costume Guide
  • “Special services blue” lightweight spandex = ½ yard

Custom-dyed “special services blue” spandex (matched directly to a screen-used sleeve band) is available on my Tailors Gone Wild web site. Each set is enough for a full uniform:

  • Black heavy knit fabric = ¼ yard

This is for the cuffs at the bottom of the pant legs.

Star Trek 3 waiter uniform sewing tutorial - Star Trek Costume Guide
  • “Special services blue” wool gabardine = ⅛ yard (4 ½ to 5”)

Custom-dyed wool gabardine in TWOK-era division colors is available on my Tailors Gone Wild web site:

I also offer custom-dyed cotton twill, as a more economical alternative:

  • Black felt = ⅛ yard

Black felt - Star Trek Costume Guide

ACCESSORIES, NOTIONS, SUPPLIES, etc.

  • 2 spools of burgundy thread
    (Coats & Clark #7870, “Rustana Red” suggested)

Red thread - Star Trek Costume Guide
  • 1 spool of black thread

Black thread - Star Trek Costume Guide
  • 1 spool of “special services blue” thread
    (Coats & Clark #4060, “Thundercloud” suggested, or alternatively Gütermann #7350)

Light blue thread - Star Trek Costume Guide
  • Off-white thread = 1 spool

To my eye, Maxi-Lock #32979, “Tea Rose” is an excellent option for the topstitching on the jumpsuit pant legs. (Special thanks to Frank Skony for the recommendation!)

  • 26″ black metal zipper 

Star Trek sewing tutorial - black metal jacket zipper
  • 3/32” cord = 1 yard

This is for the piping along the left sleeve band.

Star Trek sewing tutorial - 3/32" cord for piping
  • Low-loft cotton batting = ½ yard

This will be used to stuff the collar and cuffs.

I suggest using Pellon “Nature’s Touch” or “Warm and Natural” cotton batting.

Cotton batting - Star Trek Costume Guide
  • Red ¾” hook-and-loop tape = ⅛ yard

Star Trek sewing tutorial - red Velcro
  • Black ¾” hook-and-loop tape = ⅛ yard

Star Trek sewing tutorial - black Velcro
  • Light blue or light gray ¾” hook-and-loop tape = ⅛ yard

Star Trek sewing tutorial - light blue Velcro
  • 1 black hook-and-eye closure (ideally size 3)

  • 1 black snap (ideally size 3)

Snaps, black - Star Trek Costume Guide
  • Sleeve patch

“HartTheArt” (aka Jonathon Janes, one of the many talented people who worked on Farragut Forward) offers excellent sleeve patches on Etsy:

  • Piping/zipper/edging foot

Star Trek sewing tutorial - piping/zipper/edging foot
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