FABRIC
Burgundy jumbo spandex = 3 yards
The TWOK-era enlisted jumpsuits were actually double-layered; I believe the ST3 waiter uniforms probably were as well. If you wish to accurately replicate the weight and thickness of the screen-used uniforms, you’ll need twice as much fabric yardage.
Starbase 375 Logistics offers an excellent fabric bundle for the standard enlisted jumpsuits of the era; their burgundy spandex works great for the ST3 waiter uniforms as well:
Black jumbo spandex = 1 yard
Again, if you wish to accurately replicate the weight and thickness of the original uniforms, double-layering the fabric means you’ll need twice as much.
“Special services blue” lightweight spandex = ½ yard
Custom-dyed “special services blue” spandex (matched directly to a screen-used sleeve band) is available on my Tailors Gone Wild web site. Each set is enough for a full uniform:
Black heavy knit fabric = ¼ yard
This is for the cuffs at the bottom of the pant legs.
“Special services blue” wool gabardine = ⅛ yard (4 ½ to 5”)
Custom-dyed wool gabardine in TWOK-era division colors is available on my Tailors Gone Wild web site:
I also offer custom-dyed cotton twill, as a more economical alternative:
Black felt = ⅛ yard
ACCESSORIES, NOTIONS, SUPPLIES, etc.
2 spools of burgundy thread
(Coats & Clark #7870, “Rustana Red” suggested)
1 spool of black thread
1 spool of “special services blue” thread
(Coats & Clark #4060, “Thundercloud” suggested, or alternatively Gütermann #7350)
Off-white thread = 1 spool
To my eye, Maxi-Lock #32979, “Tea Rose” is an excellent option for the topstitching on the jumpsuit pant legs. (Special thanks to Frank Skony for the recommendation!)
26″ black metal zipper
Low-loft cotton batting = ½ yard
This will be used to stuff the collar and cuffs.
I suggest using Pellon “Nature’s Touch” or “Warm and Natural” cotton batting.
Red ¾” hook-and-loop tape = ⅛ yard
Black ¾” hook-and-loop tape = ⅛ yard
Light blue or light gray ¾” hook-and-loop tape = ⅛ yard
1 black hook-and-eye closure (ideally size 3)
1 black snap (ideally size 3)
Sleeve patch
“HartTheArt” (aka Jonathon Janes, one of the many talented people who worked on Farragut Forward) offers excellent sleeve patches on Etsy:
Piping/zipper/edging foot
